HOTUS Electronics OA Production Workflow (慧投电子产品 OA 生产流程)

Digital Closed-loop · Real-time trace v2.4(数字化闭环 · 实时追溯 v2.4)
Product Planning(产品规划) R&D/Engineering(研发/工程) Procurement/Warehouse(采购/仓储) SMT/Assembly(SMT/组装) Testing/Burn-in(测试/老化) Sales/Logistics(销售/物流) After-sales/RMA(售后/RMA) Rework/Reman(返工/再造)
OA-01
Product Planning(产品规划)
Market research · Definition · Feasibility
PRD review · kickoff
OA-02
R&D/Engineering(研发/工程)
Schematic · PCB layout · Mechanical design
EVT/DVT/PVT
OA-03
Procurement/Warehouse(采购/仓储)
Act/passive · Chips · Mechanics · IQC
JIT · trace tag
OA-04
SMT/PCBA(SMT/组装)
Solder paste · Placement · Reflow · AOI
first article
OA-05
System Assembly(整机组装)
Display·Battery·Enclosure·Screws·Seal
IP rating
OA-06
Burn-in & Test(老化测试)
High-temp burn-in · Function check · Calibration
Q-point
OA-07
Packaging/Warehouse(包装/入库)
Retail box · Manual · Accessories · SN binding
WMS putaway
OA-08
Sales/Logistics(销售/物流)
Order allocation · Outbound · Delivery · Sign-off
OMS/TMS
OA-09
After-sales/RMA(售后/RMA)
Service · Repair · Return · Defect logging
7x24h
Defective/customer-return rework loop(不良品/客退返工闭环) into repair/reman(流入 维修/再造) raw material/part reuse(原材料/部件重用)

1. Product planning & market intro

Generate MRD/PRD based on user needs, competitor analysis; define hardware specs, OS, target cost. Key deliverables: PRD, project charter, preliminary BOM.

  • OA system: project work order · resource allocation
  • Gate: PLM review

2. R&D/Engineering (HW & SW)

Schematic design, PCB layout, embedded software development, mechanical 3D modeling. EVT, DVT, PVT pilot run. Outputs: Gerber, firmware, final BOM.

  • EDA tools · code repository
  • ECN/ECO change process

3. Supply chain & Procurement

Components (active/passive), PCB, display, battery, enclosure molding. IQC per IPC-7351, full dimension/electrical sampling. Material bound with unique 2D code.

  • Supplier collaboration portal
  • RoHS/REACH report

4. SMT/PCBA production

Fully automatic solder printing, SPI, high-speed placement, reflow profile control. Inline AOI+AXI solder inspection; first article approval before mass production. ESD全程监控.

  • CPK every 2h
  • Feeder error-proof system

5. Assembly/Burn-in/Test

Final assembly (display, battery, enclosure), air-tight test, camera/audio calibration; 48h dynamic burn-in chamber; final functional test (FCT).

  • MES records each unit's data
  • Defect automatic sorting

6. After-sales & rework closed-loop

Service desk receives defect report → RMA entry → failure analysis → repair/replace → re-test OK → re-warehouse/return to customer. Critical defects: disassemble reusable parts back to raw material warehouse, closing the loop.

  • 8D report · quality improvement
  • rework batch trace
Quality gate G1 (EVT review)
Quality gate G2 (DVT review)
Quality gate G3 (PVT & first lot)
QA shipment audit
Monthly defect review

forward production · rework/defect return | OA system records work orders, quality, inventory in real time